Solutions for plant challenges. Not isolated parts.
Sensor+ is an industrial automation platform. We provide solutions for different customer needs across water, process, utilities and industrial infrastructure.
Sensor+ Water
Automate water treatment, wastewater treatment and environmental compliance.
ETP Automation
STP Automation
CPCB OCEMS
Water Release Automation
Sensor+ Process
Digitize and standardize manufacturing operations.
Batch Control
Recipe Management
Process Automation
Sensor+ Utilities
Smarter Utility Management for Modern Plants
Automatically select, sequence, rotate, and optimize utilities to achieve process objectives with maximum efficiency, reliability, and minimal operator intervention.
Steam Header Pressure Control
Steam & Reactor Temperature Control
DO-Based Aeration Control
Multi-Blower Control Systems
Pump Duty / Standby Management
Process Heating and Cooling Systems
Engineered for high-reliability operations
SENSOR+ Utilities brings intelligent utility control to the edge. From steam pressure and temperature control to aeration and utility management, it executes configurable control strategies locally for fast, reliable, and uninterrupted operation.
Precision Loop Control (PID)
Maintain critical process variables such as temperature, pressure, flow, level, and dissolved oxygen using configurable PID control strategies executed directly at the edge.
Multi-Utility Automation & Sequencing
Automatically select, sequence, rotate, and combine utilities based on process demand, equipment availability, and configured operating strategies.
Batch & Recipe Integration
Control strategies can be started automatically as part of a recipe or batch stage, ensuring repeatable execution and reduced operator dependency.
Failsafe & Emergency Shutdown (ESD)
Control strategies continuously monitor ESD and safety signals. Upon an ESD event, SENSOR+ executes predefined safe-state actions such as disabling utilities, stopping equipment, and moving actuators to their configured safe positions.
Autonomous Edge Execution
Once deployed from the SIP Gateway Server, control strategies execute locally within the EDIN controller, ensuring uninterrupted operation even during communication interruptions.
Flexible Control Strategies for Every Process
Bidirectional Process Control
Many industrial processes require a change in control direction, such as heating to cooling, at different stages of operation. SENSOR+ automatically transitions between utilities based on process demand, ensuring stable and uninterrupted process control.
Duty / Standby Rotation
Automatically rotate primary and standby utilities based on runtime, schedules, or operational requirements.
Cumulative Staging
SENSOR+ continuously evaluates process performance and utility availability. When the active utility cannot achieve the required process response, additional utilities are automatically enabled to maintain control objectives and ensure consistent operation.
Cumulative Duty & Standby
Operate multiple utilities simultaneously while maintaining standby capacity for redundancy.
Thermal Ladder Orchestration
A reactor may start with hot water to minimize utility cost. As thermal demand increases, SENSOR+ progressively enables higher-capacity utilities to achieve the required heating rate.
- 01Hot Water
- 02Low Pressure Steam
- 03Medium Pressure Steam
- 04High Pressure Steam
Typical applications
Steam Header Pressure Control
Hold header pressure with edge PID and automatic utility selection as demand shifts across the plant.
Steam & Reactor Temperature Control
Sequence heating utilities to hit reactor temperature setpoints with stable transitions and less operator intervention.
DO-Based Aeration Control
Maintain dissolved oxygen by staging blowers and aeration utilities against process demand, not fixed sequences.
Multi-Blower Control Systems
Rotate, combine, and stand by blowers from runtime, availability, and configured operating strategies.
Pump Duty / Standby Management
Keep pumping capacity online with automatic duty/standby rotation and failsafe move-to-safe-state on ESD.
Process Heating and Cooling Systems
Bidirectional control switches heating and cooling utilities as the process stage changes, without interrupting the loop.
Configure Once. Run Anywhere in the Plant
SENSOR+ Utilities transforms complex utility control and orchestration strategies into reusable, edge-executable control templates that can be launched by operators or automatically as part of batch execution.
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Sensor+ Infrastructure Monitoring
Unified Visibility for Critical Industrial Assets.
SENSOR+ Infrastructure delivers centralized monitoring, alarming, reporting, and analytics across distributed industrial assets. Whether monitoring energy systems, tank farms, boilers, utilities, or facility infrastructure, SENSOR+ provides the operational intelligence needed to improve reliability, reduce downtime, and support informed decision-making.
Solar Farm Monitoring
Tank Farm Monitoring
Boiler Farm Monitoring
Reactor Farm Monitoring
Operational intelligence across distributed assets
Whether monitoring energy systems, tank farms, boilers, utilities, or facility infrastructure, SENSOR+ provides the operational intelligence needed to improve reliability, reduce downtime, and support informed decision-making.
Multi-Asset Data Acquisition
Collect real-time operational data from equipment, meters, sensors, analyzers, PLCs, and third-party systems through a unified monitoring platform.
Environmental & Facility Monitoring
Monitor ambient conditions, equipment environments, utility rooms, warehouses, and critical facility infrastructure through connected sensors and monitoring devices.
Reliable Telemetry Infrastructure
Designed for distributed industrial assets with local edge buffering, resilient communications, and optional gateway redundancy to maintain continuous operational visibility even during network interruptions.
Remote-Ready Connectivity
Built for geographically distributed facilities and remote assets. Supports local plant networks, wireless backhaul, and cellular connectivity to ensure reliable telemetry and centralized monitoring across all locations.
Alarm Management & Fault Detection
Automatically detect abnormal operating conditions, equipment faults, communication failures, and asset performance issues through configurable alerts and notifications.
Historical Reporting & Performance Analytics
Access operational trends, equipment history, performance reports, and audit-ready records through configurable dashboards and automated report generation.
Why plants deploy Infrastructure Monitoring
Improve Operational Visibility
Gain real-time visibility into critical infrastructure, utilities, and plant assets from a centralized monitoring platform.
Reduce Downtime
Early detection of equipment issues enables proactive maintenance and reduces unplanned downtime.
Simplify Operations
Consolidate equipment status, alarms, trends, and operational data into a single operational view.
Support Better Decisions
Transform operational data into actionable insights through dashboards, analytics, and historical reporting.
Future-Ready & Scalable
Easily expand monitoring coverage as new assets, sensors, meters, and facilities are added to the platform.
One platform, four infrastructure patterns
Solar Farm Monitoring
Maximize energy generation through real-time visibility across utility-scale and commercial solar installations. SENSOR+ consolidates inverter, meter, and weather station data into a single operational view, enabling performance ratio tracking, fault detection, and proactive maintenance to improve asset availability and energy yield.
Tank Farm Monitoring
Monitor inventory, storage conditions, and product movements across tank farms from a centralized platform. SENSOR+ provides real-time visibility into tank levels, volumes, temperatures, transfers, and alarms, helping operators improve inventory accuracy, enhance safety, and reduce product losses.
Boiler Farm Monitoring
Improve steam system visibility and operational efficiency across multi-boiler installations. SENSOR+ continuously monitors steam generation, pressure, fuel consumption, equipment status, and performance trends, enabling operators to optimize utilization, detect issues early, and improve overall reliability.
Reactor Farm Monitoring
Gain centralized visibility across multiple reactors, process vessels, and production lines without modifying existing control systems. SENSOR+ aggregates process parameters, equipment status, and batch information into a unified dashboard, providing operators and management teams with complete operational awareness and historical traceability.
Centralized monitoring for critical industrial assets at BHEL
Bharat Heavy Electricals Limited (BHEL) uses Sensor+ Infrastructure Monitoring to bring distributed industrial assets — energy systems, boilers, utilities and facility infrastructure — into one operational view, with centralized alarming, reporting and analytics on top of existing plant systems.
- Unified visibility across equipment, meters, sensors and PLCs without replacing existing control systems.
- Configurable alerts for abnormal conditions, equipment faults and communication failures.
- Dashboards, historical trends and audit-ready records for operators and management teams.